NASA-NAS1-19347 A Summary and Review of Composite Laminate Guidelines

NASA-NAS1-19347This paper was completed by Northrop Grumman under a NASA contract and has some very useful advice for design and sizing of composite laminates. This is another of the series of papers released by the FAA and NASA in the mid/later 1990’s and represent the state of the art at that time. The latest advice may differ from the information presented here but there is some very useful information with regard to the basic parameters under the control of the designer and how they affect the basic strength of the laminate.

 

 

 


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Aviation News – Un-pressurized Single Engine Turbo-Props

Aviation Industry News courtesy of Tomas Chlumecky, The Aviation Doctor, aviationdoctor.wordpress.com

With the entry of the Mahindra Aerospace GA-10 single engine turboprop un-pressurized utility, due sometime in the next 1-2 months, it is worth looking at this market segment, which is dominated by the Cessna (now Textron Aviation) Caravan C208A and the Grand Caravan C208B EX which is near 2,500 deliveries in its 30 year history.

Presently, there are two competitors to the Caravan, the Idaho based Quest Aircraft Kodiak 100 and the New Zealand based Pacific Aerospace PAC 750XL (derived from the Fresco crop duster of the 1980’s). As the graph shows, deliveries in this market segment have been increasing and have averaged around 128 units per year and growing. In 2014, exactly 128 units were delivered, of which 77% were Caravans, 23% Kodiaks (best year ever), and only 3% were the PAC 750XL. The delivery value was $US 284 million again 77% of delivery value was the Caravan, 20% the Kodiak and 2% for the PAC 750XL.

The Cessna C208B Grand Caravan EX is priced at $2.4 million, the Kodiak is $2.0 million and the PAC 750XL is $1.9 million. Textron Aviation has been producing the Caravan for a long time, while Quest started the Kodiak in 2007 and Pacific Aerospace started the PAC 750XL in 2003, this segment is a one horse race for now.

Careful analysis of the 3 aircraft shows that they are very competitive, based on 9 parameters analyzed using commercial operation weight factors by importance (useful load, cabin volume and direct operating costs), plus 6 other performance parameters (e.g. climb rates, takeoff distance, etc.).Interesting to note that Customer Value (CV), which is Relative Performance (RP) minus (-) Relative Price (RP), shows that the “better value” for your money is in fact the PAC 750XL (1.01-0.90 = 0.10), while the Quest Kodiak comes out to 0.02 and the Grand Caravan EX at minus (-)0.12.

Each operator will weigh certain parameters differently, but in short, the very poor selling PAC 750XL is a very good aircraft as is the Quest Kodiak 100 versus the Grand Caravan EX. The main difference is the huge Cessna brand and reputation of the Caravan, coupled to the inability of Quest Aircraft and Pacific Aerospace to offer a value proposition based on value, not cost, to prospects and selling a product versus a customer solution.Lots of room to grow for the 2 Caravan challengers, and surely the new Rolls Royce 250-B17 powered Mahindra Aerospace GA-10 with its very competitive $US 1.3 million price tag, 145 kts cruise, 2,300 lbs. useful load and 1,600 foot takeoff distance will challenge the bottom end of this market, competition is good, it will grow this segment for years to come.


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Moving you, your family and your business to Cayman

This is to help answer the questions we have received about relocation to the Cayman Islands here is some information.  There is a lot to get to grips with so this will be spread over several posts.

Setting up the Corporation.

Incorporating in Grand Cayman is neither quick nor easy. We used a local organization called the Cayman Enterprise City (CEC). This organization has an agreement with the government of the Cayman Islands that fast tracks the process to some extent. They govern business permits for the Special Economic Zone which is a class of business operation that covers corporations that do business outside of the Cayman Islands.

The agreement with the CEC is that they will help you through the process and you will fall under the business licensing scheme and share in the benefits of their group health insurance plan as long as you rent a serviced office from them for a number of years. The offices are reasonably priced, well equipped and are in excellent locations, and as a new arrival to the island this arrangement takes a significant amount of pain out of the relocation process. You will have enough hassle with finding a domestic rental and arranging schools if you have children.

There are some excellent private schools on the island (as a foreigner you cannot use the public school system) that will fit most sensible budgets. We have our kids in a school that follows the US high school system but offers the IB as well. There are schools that follow the British system. Some people do send their kids off the island for high school – that takes more money and those people usually have had their kids in school here for a long time and want to give their kids a little wider experience before they leave for college/university.

First, you need to get incorporated – for that you need independent legal help. There are services allied to large law firms that specialize in setting up corporations and helping you through that part of the process. If you are used to compliance exercises (aircraft or otherwise) this is just another certification exercise – We used Solaris which is a part of Solomon Harris – a large local law firm – the CEC will work with whatever legal service provider you choose to use. There are multiple hoops to jump through, checks and declarations, which will take a few days of your time.

Once you re incorporated the CEC will apply for a business license on your behalf. More next post.


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Bolt Push Through in Composite Plates

This week I was doing background literature searches for bolt pull through strength in composite plates.  I have done this a few times in the past looking for public domain reference strengths and must have missed this gem. NASA-TM-87603 contains test results and conclusions for testing of a 3/16in diameter composite huck fastener in a wide variety of laminates. The strength values in this report do look relatively high compared to my experience of testing pull through strengths in composite plates so I would be concerned by any low margins of safety that I generated using these figures.


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Updated Insert Design Handbook

We have posted recently a complete revamp of the ESA PSS 03 1202 Insert design handbook (1987). This new document is called the ECSS-E-HB-32-22A Space Engineering Insert Design Handbook (2011). This document does not contain all the allowable data included in the earlier document but it does have some useful specific test results and a better explanation of the testing. The new document also has an expanded set of analytical methods, better design guidelines and is generally an improvement in presentation and layout.

Inserts in sandwich panels are problematic for the analyst working on smaller projects as smaller companies do not usually have proprietary test data available. These two public domain references give the analyst some confidence in understanding the critical design parameters and prediction of strength.


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Edenvale Airshow

Today we visited a classic car and airplane show at Edenvale Aerodrome, just west of Barrie in Ontario.

The smaller regional airshows are just a pleasure to attend – the parking and ground were staffed by an army of courteous and helpful volunteers. The aircraft in display were numerous and included a B25 Mitchell medium bomber giving regular flights throughout the day and harvard and tiger-moth trainers. There was a host of other part 23 aircraft, float planes and restored military aircraft including a Westland Lysander.

It was great to see the aircraft starting up and taxiing through the crowd – the organizers trusting the people attending to make way for the aircraft without having the show staff running around pointing out the obvious hazard to everyone.

Photos courtesy of my son Carl who had his ipod with him…..

Displaying IMG_2292.JPGIMG_2294

There are more photos at their facebook page here

https://www.facebook.com/EdenvaleClassicAircraftFoundation


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Company Relocation

We have been planning for a long time to move to a warmer climate. As much as we love Canada – our adopted home – the winters, with their stark monochrome beauty and half year lengths, are driving us slightly insane and prompting us to move south. We have been scouting for locations that will fit the company and our family and we have settled on Grand Cayman. We have incorporated there (the new company name will be Abbott Aerospace SEZC Ltd – we are a ‘Special Economic Zone Corporation’) and over the next few months will be moving operations from the Canadian corporation to the Cayman corporation. We are keeping the project office in Collingwood, Ontario with the same exceptional team and our services, website and all aspects of our operation will all remain the same. We hope our new location will give us more opportunity to invest in the business – expand our range of tools and services – and we hope it will give our clients more of a reason to come and see us.

We will be based in the old HSBC building on West Bay Road at the south end of Seven Mile Beach.

HSBC Building       (courtesy Petteri Järvinen)

7 Mile Beach Grand Cayman Island

Seven Mile Beach (Photo credit / source: tropixtraveler.com)

We have been privileged to live in many countries and work with many great clients and engineers and we see this move as a natural progression to place ourselves , our family and our associates and subcontractors in the best possible position. If you are interested in finding out more about operating in Grand Cayman please feel free to contact us and we will be happy to share our experiences (good and bad) and put you in touch with recommended agencies and contacts for appropriate expert advice.


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Initial sizing work for Kestrel K-350 Vertical Tail

In July we delivered the initial sizing for the latest vertical tail design for the Kestrel K-350 aircraft project. Our composite stress engineer Nirav Shukla delivered the basic laminate configuration on time and on budget. The preliminary sizing also came in under the weight target. Thanks to the team at Kestrel for the excellent coordination and assistance in helping us meet our work package goals.


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Work Package Completed for Knovel!

We have just completed a set of 121 online worksheets in Knovel Solver format for award winning service provider Knovel. The sheets cover basic engineering functions including geometric properties, structural instability, simple beam analysis and many more. We would like to single out Santiago Perez for special recognition in getting to grips with the Knovel Solver package and meeting Knovel’s stringent accuracy, content and layout requirements.

https://tools.knovel.com/ie/#welcome


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Abbott Aerospace Inc and Kestrel Aircraft

Abbott Aerospace Inc have been contracted by Kestrel Aircraft to advise and mentor their structures engineering group on the subjects of composite design, analysis and certification. We are proud to be asked to help Kestrel in this role and  look forward to helping them certify their beautiful aircraft and bring it to market.


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